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Teledyne Monitor Labs is a leading supplier of environmental monitoring
instrumentation, systems and software

 

Installation Checklist UltraFlow 150

Revision L         March 29, 2006

 

Teledyne Monitor Labs | 5310 North Pioneer Road, Gibsonia, PA | Phone: 724-444-5000 | Fax: 724-444-5050
Monday-Friday, 8:00 a.m.- 4:45 pm

» Download this Document
 

TELEDYNE Monitor Labs Inc. requires this information to properly calibrate your ultrasonic flow monitor and to provide you with the most accurate measurements possible. After you have completed and submitted this form, we will provide you with more detailed information regarding your flow monitor configuration. This will include detailed installation drawings and calculations. After your final approval TML will configure the monitor for your application.

 

NOTE: Compliance users should consult 40 CFR 75, Appendix A or local regulations for additional configuration requirements. Representatives working directly for your facility should also review 40 CFR 60, Appendix A, Methods 1, 2, and 4 (including any subsections that pertain to your application) to be familiar with testing requirements.

 

NOTE: When upgrading a flow monitor the existing purge blowers are used. Due to the possible general deterioration of the blower, some users begin to experience excessive noise causing loss of data. This condition is beyond the responsibility of TML and can sometimes only be rectified by replacement of the deteriorating blower and/or purge hose.

Company Name
Contact Name
Contact Phone Number
Contact FAX Number
Contact Email

Will this monitor be used for (please select from the choices)

            Compliance          Process Control

 

 

 

 

 

 

 

 

 

 

 

 


1               APPLICATION INFORMATION


This information is usually available from the results of any previous testing done

on this stack or duct. Please refer to this test data.

 

1.1           Identification of the Stack

Some sites have more than one stack. Please provide a name that accurately describes

the location of interest. Some examples are: "West Stack", "Aux Boiler", or "Unit One".

 

Stack Identification

 

Transducer Location Elevation

(above mean sea level)

Units

 

 

 

 

 

 

1.1.1        Process Type

 

 

1.1.2        Redundancy

 

On occasion, there might be a need for fully redundant system. This occurs if you install

2 separate TIE electronics boxes in the same stack or duct.

 

If you will be having a 2 - TIE system, will both

TIEs be mounted in the same stack or duct?         

 

1.2           Process Variables

 

1.2.1        Temperature

Indicate degrees F or degrees C. Use numbers that represent stack

conditions when the process is running, not when the process is down.

 

Minimum

Typical

Maximum

Units

 

 

 

 

 

1.2.2        Pressure Range

This is the Static Pressure of the stack or duct at the proposed monitor location.

It is a differential pressure (positive or negative) compared to ambient conditions.

The most common unit of measurement is in inches of H20. Use numbers that represent

stack conditions when the process is running, not when the process is down.

 

Minimum

Typical

Maximum

Units

 

 

 

 

 

1.2.3        Characterize Particulate

In extremely high particulate density conditions, the sound waves may have trouble traversing

across the stack or duct. Please characterize the particulate concentration (mg/Nm3), and

type of particulate so we can insure the monitor has sufficient energy to provide the best performance.

 

Concentration

Type

 

 

 

 

1.2.4        Gas Stream Typical Composition

Individual gas constituent is important only if you want to use the Internal temperature calculated by the

UltraFlow 150. If effluent composition varies drastically due to changing fuel types or other

routine process conditions you should consider using the External Temperature input option. This

option is explained in detail in a later section. If you are using the External Temperature option,

please provide the typical %H2O values for signal attenuation considerations.

 

%H2O

%O2

%CO2

SO2 ppm

NOx ppm

HCL ppm

Other

 

 

 

 

 

1.2.5         Gas Stream Velocity

This is usually measure in feet per second. You can alternately provide us with metric units (meters per second).

Use numbers that represent stack conditions when the process is running, not when the process is down.

 

Minimum

Typical

Maximum

Units

 

 

 

 

 

2                Geometry of the Stack or Duct


This information is usually available from the site drawings of the stack or duct.

Examples are given in the Attachment Buttons.

 

2.1            Shape   

 

Is the shape of the stack or duct Round or Rectangular?

            Round          Rectangular

 

2.2            Taper           

 

Is the Upstream Inside Diameter the same as Downstream Inside Diameter?

            Yes              No


2.3            Dimensions

 

2.3.1         Inside Dimensions           

 

What are the inside dimensions at each transducer location? Note that the monitor should

always be mounted across the "Width" dimension if the stack or duct is rectangular.

 

 

If round,

give inside diameter

If rectangular,

give depth

If rectangular,

give width

Units

Upstream

Downstream

 

 

 

 

 

 

 

 

2.3.2        Thickness of Stack Walls   

 

Many stacks have an inner liner through which the effluent flows. The outer shell of such a stack

is for structural support. The annular space is the space between the two walls. Enter each thickness

as it exists in your location. If the mounting tube does not need to extend through one of these

thickness' mark NA in that location.

 

 

Upstream

Downstream

Units

Inner liner wall thickness

   inches 

   feet     

   meter  

Annular space thickness

Outer shell wall thickness

 

 

 

 

 

 

 

 


2.4          Location of the flow monitor

 

2.4.1       Distance from the disturbances   

 

Any breaching, bend or opening in the stack or duct is a disturbance. Usually, the farther downstream from

a disturbance, the better it is for the location of the flow monitor. Optimum limits would be at least 8 diameters

downstream and at least 2 diameters upstream from any obstructions. If the stack or duct has flow straighteners

or structural braces inside it, describe them in the following Comment section.

Record the Distances from stack or duct inlets, bends, exits, or obstructions.

 

Downstream Distance

Units

Upstream Distance

     Feet    

     Meters 

 

 

 

 

 

 

Comments::

 

2.4.2       Offset   

 

The Offset is very important!!! It is the upstream versus downstream displacement between

the two transducers. This is different from the 'distance from disturbance' criteria in 2.4.1 above. 

It will provide the information needed to calculate the mounting angle. It is usually equal to the

distance between the center of the holes cut into the inner stack line.

 

Offset Units

 

 

 

*Many times TML will advise the customer of what angle of installation is required.

Attachment B also depicts the "Horizontal Port Extensions'. The ports extend into the stack in

order to protect the transducers from debris falling from the wall. We measure the length that

extends into the stack horizontally on a typical vertical stack. We will provide this distance

with the installation drawings. Please note below any Mounting Tube Installation problems

or other known stack or duct characteristics that may be important for installation or factory

calibrations. (Examples are: Structural Braces or existing sampling probes located near or

between the proposed locations of the transducers, wanted to use existing platforms if possible.)

 


3             Inputs and Outputs


 

3.1         Barometric Pressure Transducer Options

 

We strongly recommend purchasing the Barometric Pressure Transducer option.

It is necessary to provide readings that corrected to standard conditions.

*NOTE: The Barometric Transducer Option is mounted on the Dual Analog Input Board!

 

I do NOT want the Barometric Pressure Transducer              

 

I do want to use the Barometric Pressure Transducer and

I wish to purchase the Pressure Transducer from TML      

 

I DO want to use the Barometric Pressure Transducer

and I will supply my own  See scaling below (1)                         

 

Pressure

Value

Voltage

(if voltage loop)

Current

(if current loop)

Minimum Scale

Maximum Scale

 

 

 

 

 

 

 

(1) This requires the customer to purchase the optional dual analog

input board w/o the barometric pressure transducer by TML.

 

3.2        External Temperature Options

 

This option was mentioned in the section 1.2.4 'Gas Stream Composition'.

An external temperature measurement will provide a more accurate

correction to standard conditions.

 

I do NOT want to use the External Temperature Option.

I prefer to use the temperature calculated by the UltraFlow.   

 

I DO want to use the External Temperature Option

and I wish to purchase a RTD from TML.                           

 

I DO want to use the External Temperature Option

and I will supply my own. See scaling below.(2)                      

 

Temperature

Value

Voltage

(if voltage loop)

Current

(if current loop)

1000 ohm

RTD

Minimum Scale

Maximum Scale

 

 

 

 

 

 

 

(2) This requires the customer to purchase the

optional dual analog input board from TML.



System Configuration (select one)     Enhanced Remote          Direct Interface


This is option A, Enhanced Remote Option

 

3.3         Analog Outputs   

 

The parameters for the four analog outputs can easily be reprogrammed from the menu driven

Enhanced Remote Display. A detailed list is included in Attachment "C". Also each analog output

can be set to carry the calibration information when a calibration is initiated. The calibration

sequence and duration are field selectable

 

Accept Standard Analog Output Configuration?    YES         NO

 

Analog Output

Channel

Value at

4 mA

Value at

20 mA

Description

Is calibration

displayed?

1

2

3

4

 

 

 

 

 

 

 

 

 

 

 

3.4        Digital Outputs   

 

Eight relay contact outputs are available from the Enhanced Remote Display. These relays

can be configured to close on any of the conditions listed in Appendix "C".

 

Accept Standard Relay Configuration?    YES          NO

 

Relay Number

Description

1

2

3

4

5

6

7

8

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 


3.5       Digital Inputs

 

The following digital inputs to the Enhanced Remote Display can be used for

calibration mode control. They may be used to remotely command the monitor

into various calibration modes from a user's DAS, data logger or PLC. Activation

requires user supplied dry contact closure with NO VOLTAGE applied.

 

Input #1 Command monitor into SPAN HIGH TIE 1
Input #2 Command monitor into ZERO TIE 1
Input #3 Command monitor into CALIBRATION CYCLE TIE 1
Input #4 Command monitor into SPAN HIGH TIE 2
Input #5 Command monitor into ZERO TIE 2
Input #6 Command monitor into CALIBRATION CYCLE TIE 2
Input #7 Test ZERO SCALE of all analog outputs
Input #8 Test FULL SCALE of all analog outputs

 

 

 

 

 

 

 

 

 

 

 

 

 

 

If you have chosen a "Enhanced Remote Panel" configuration, you are finished.

Click to submit.

 

 


This is option B, Direct Interface

This model has no Enhanced Remote Panel and interfaces directly with the

DAS, PLC, or data logger through a 6-point I/O module; containing two

analog outputs, two digital outputs (relays), and two digital inputs.

 

3.3        Analog Outputs   

 

The parameters for the two analog outputs can easily be reprogrammed using

the PC-MODBUS program that accompanies the Direct Interface option. Also

each analog output can be set to carry the calibration information when a

calibration is initiated. The calibration sequence and duration are field selectable.

 

Accept Standard Analog Output Configuration?    YES          NO

 

Analog Output

Channel

Value at

4 mA

Value at

20 mA

Description

Is calibration

displayed?

1

2

 

 

 

 

 

 

 

 

3.4        Digital Outputs   

 

Two relay contacts are available with the Direct Interface. These relays can easily be

configured using the PC-MODBUS program that accompanies the Direct Interface option.

 

Accept Standard Relay Configuration?                 YES          NO

 

Relay Number

Description

1

2

 

 

 

 

 

 

If you have chosen a "Direct Interface" configuration, you are finished.

Click to submit.

 

 

After we have received this completed checklist we will send an installation packet consisting of installation drawings and calculations, check that all of the information is accurate, including:

  • Please make sure that there is at least 5 inches of Mounting Plate Clearance. This is the standard recommendation. Teledyne Monitor Labs will assume a 5 inch Mounting Plate Clearance in our calculations unless you tell us otherwise.

  • There are junction boxes that need to be mounted within 30 inches of the purge nozzle on the probe assembly. Tell us if this is not possible.

  • Teledyne Monitor Labs will supply up to 60 feet of purge hose with each monitor. Additional purge hose can be purchased. Please tell us if you need more hose than is indicated in the installation packet.

  • Transducer Interface Enclosure (TIE) is best located at a center distance between the two transducer probe assemblies. Teledyne Monitor Labs provides cables that connect between the TIE and the junction boxes located near each probe assembly. It is best if these cables are close to the same length. Teledyne Monitor Labs will supply these cables in lengths up to 70 feet. Please tell us if you need longer cables than is indicated in the installation packet.

Attachment A

Stack Geometry Examples